Mark's Baja Page 2
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bc1lights.JPG (68210 bytes)
While I was waiting for motivation to finish the wiring harness I installed some lights.  One of my clients (I have a computer consulting business) is a factory rep for a number of automotive gizmos and they hooked me up with these lights for nothing.  They will require some finish wiring but they are BRIGHT!

 

bc1testcage.JPG (85290 bytes)  bc1rcage1.JPG (84504 bytes)  bc1rcage2.JPG (78991 bytes)  bc1rcage3.JPG (72694 bytes)
Now that the motor is running it is time to get the rear cage and motor mounts done.  I had a rear cage laying around that I thought I would use but after doing a mock-up I found that it just didn't fit right and it was pretty bent up.  I decided to use just the bottom hoop and fabricate the rest.  I added a middle hoop and some supports as a start and tacked it all together.

 

benderbentshaft.JPG (55149 bytes)
While bending some of the tube,  I actually tweaked the bender.  The bottom roller shaft got bent.  Not sure why exactly, but it was most likely from the lower roller being out of alignment.  I thought I had kept an eye on that but you know how these things go.  So, the bender had to be fixed before continuing.

 

bc1cagetabs.jpg (102759 bytes)  bc1cagetabs2.jpg (105388 bytes)  bc1cageupper.jpg (110554 bytes)  bc1cageupper2.jpg (113449 bytes)
The upper hoop of the rear cage required another set of break points.  I matched the ones I had made for the lower section and welded in the upper hoop.

 

bc1cagesupports.jpg (114849 bytes)  bc1cagesupportside.jpg (115953 bytes)
I added the support tubes to keep the thing rigid and welded that all together.

 

bc1rearfender1.JPG (99152 bytes)  bc1rearfender2.JPG (105938 bytes)  rogercamp5-20-0227.JPG (140736 bytes)
The next thing was to install some kind of fenders.  I went round and round in my mind about using plastic, screen and fiberglass, steel, aluminum, etc. etc. etc.  As I was trying to figure out how to build some inner fender wells out of some plastic board,  I happened to run across two pieces of aluminum leaning against the wall (appeared magically, I am sure).  I just shoved them in there and they looked good.  I attached some angle to them and siliconed the seam to keep rattling down to a minimum and Viola!  I had fenders.  I have found that I do not need anything more.  The mud hits the fenders dead center and does not hit me in the back of the head.  That is a good thing - write that down!

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Last updated: February 27, 2014.

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